It’s Not Easy Being Green

by Jeff on 07/10/2010

in Miscellaneous

Kermit the frog always says “It’s not easy being green.”  I always thought he was talking about his color but he may have been talking about green building.  In February, we purchased 3 tubs to be used for recycling aluminum, plastic and steel and two 55 gallon trash cans.  We were hopeful that the construction workers would use the bins. Our general contractor, Mike Gilles, warned us that we would be lucky if the trash ended up in any containers (it normally just gets thrown on the floor).  The workers do use the 55 gallon trash cans and then we sort through it for the recycle.  It is amazing how much aluminum and plastic the construction crews generate.  On May 24, 2010, we set out the tubs below at the curb with our regular recycle bin.  We’ve considered providing an old refrigerator, a 10 gallon water jug, powdered Gatorade and reusable insulated cups but, we’ve decided that would not go over very well. Do they make Dr. Pepper in a powdered form?  At any rate, we have been able to keep up with the trash and only placed 280 lbs in the landfill.

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On June 7, 2010, we delivered 960 lbs of scrap steel from the construction site to Standard Iron and Metal for recycle.  This consisted of scrap rebar from the concrete work, metal tabs from the steel used to hold the aluminum forms together, nails, screws, steel banding from materials delivered to the work site, etc.  I’m glad we we chose to do this because it is the right thing to do, as we only received $40.80!

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Reclaiming the wood has been another challenge.  A lot of lumber is used – even in the construction of a concrete home (see photo below.)  We have been pulling the nails out of all the lumber that was used as scaffolding or part of the concrete forms and then sorting and stacking the lumber by size.  The framing crew, Kristal Canady, used the reclaimed lumber for all the sole plates, top plates and cripple studs on the main floor.  We’re hopeful our efforts will save 15 to 20% off the estimated cost of lumber.

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Finally, on May 25, 2010, we attended the 2010 WindPower Conference and Exhibition in Dallas Texas.  We went to see and talk to the Urban Green Energy folks about their roof mounted 4KW vertical axis wind turbine.  We believe this wind turbine would be able to power the home.  We have installed an anemometer 20 feet above the back porch roof of the home.  We are measuring the wind speed to see just how much energy the wind turbine would generate.  The federal government offers a 30% rebate of the cost of the wind turbine but we are still debating if we what to go through the approval process, which would include several steps:

  1. Get all of our immediate neighbors (anyone that would be able to see the turbine from their property) to sign an “approval” form. 
  2. Send information packets to everyone in the neighborhood and allow folks to have a comment period. 
  3. Receive approval from the Rose Creek Architectural Review Board. 
  4. Get a variance from the city of Oklahoma City at a cost of more than $1200. 

The photo below is a picture of the turbine we have chosen. In our opinion, its unique shape gives it artistic value.

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More Concrete Forms

by Jeff on 06/09/2010

in Miscellaneous

For the last three weeks, Basement Contractors have been setting forms preparing to pour the walls for the main floor of the home.  These walls consist of 4 inches of concrete, 2 inches of Styrofoam, and another 4 inches of concrete.  Setting the forms is quite a process.  First 2” X 6” planks were attached to the outside of the basement walls.  The outside forms were then set on top of the 2” x 6” planks.  Then wood frames are attached to the outside forms so that when the concrete is poured in the forms, openings will be left for the windows and doors.  Steel webbing is then built followed by 2” thick Styrofoam, then more steel webbing and finally the inside form.  In the basement, we used spray foam insulation to seal between the basement walls, the floor joists and the subfloor so the concrete would not flow through the cracks into the basement.  On June 2, 2010 Dolese Concrete delivered 120 yards of concrete.  Yesterday, the last of the forms was removed and we were able to see the final product.  Now the home is looking like the architect’s drawing. 

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The plumber, Anthony Steyn of Exeter Enterprises, and his crew have been finishing up the plumbing rough in.  They have also laid the majority of the lines for the 20,000 gallon rain harvest system.  We’ve finished the engineering of the rain harvest system. 

We’ve also found great deals on some appliances.  We purchased a Whirlpool Duet washer and dryer from  Valley Appliance in Alabama and a 6 burner Kitchen Aid Architect Series II cooktop with built in grill from Plass Appliance in Chicago.  We paid about 55% of retail for the appliances.

Suzy spent an afternoon with Jeremiah of RiversEdge Countertops formulating the 10 countertops for the home.  She had more than 40 colors of glass and an endless number of Portland Cement colors to mix and match.  Jeremiah is now working to provide samples of the 10 counters.

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Basement Contractors 500th Basement Home

May 2, 2010

Mike Gilles and his son took our 13 Wayne County Ohio, hand hewed wood beams to Doug at Renaissance Wood Company in Edmond Oklahoma.  Renaissance cleaned the Beechnut (White Walnut), Chestnut and Walnut beams and they are beautiful.  Suzy and I picked out which beams will go in what locations.  We had enough wood to [...]

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Finally – some wood – and more concrete

April 18, 2010

We’ve made significant progress in the last two weeks.  Basement Contractors poured the basement floor, the theater room floor, the garage floor and more of the exterior walls.  So now we’ve poured more than 250 cubic yards of concrete and we still have a lot more concrete to go.  The weather was cooperating nicely until [...]

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Starting to take shape

March 29, 2010

Now that the basement wall forms have been removed, we can see plans beginning to take shape.  This week we will be working to pour the basement floor and the garage floor.  Before the floors can be poured, we have to get geothermal lines in place, run some of the rain harvest pipes, and do [...]

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The Big Pour

March 21, 2010

On Friday, March 19, 2010, Dolese Brothers delivered 168 cubic yards of concrete for the lower level walls of the home.  It was a beautiful day, in the mid 60’s to the low 70’s.   As you can see by the photos below, we finished the pour before the weather changed.  We’re not very knowledgeable about [...]

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Going Vertical

March 18, 2010

The basement walls are going up.  The walls will be 12” thick – 5” of concrete, 3” of DOW Styrofoam, and another 4” of concrete.  We choose the the Thermomass Building Insulation System by Composite Technologies Corporation because of the high energy efficiency and price.  Weather permitting, we should pour the concrete for the basement [...]

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Footers are Poured

February 22, 2010

We completed the footers last week.  The site was fairly dry and everything went well.  However, it rained again this weekend and we have a big mud hole – again, as you can see in the final photo.
In order to save money and make sure we have minimal waste, we are attempting to handle site [...]

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Construction Resumes

February 16, 2010

Since early January, construction has been stymied by weather.  It was the wettest January ever in Oklahoma.   We have had water in the basement hole continuously since Christmas.  The water was pumped out last Thursday, February 11.  On President’s Day, work began on building the footer framing.  The first truck, of more than 70 loads, [...]

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Thank you neighbors

January 23, 2010

Thank you to our new neighbors to the south.  We went to the work site and saw the temporary cable TV link strung along the driveway.  We can only assume our construction crew cut your cable.  We also want to thank the Coits for letting us store dirt on their lot 363.
It’s been too muddy [...]

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